Category: Manufacturing

Excellent level measurement instruments factory: Radar level measurement represents a shift in the field of instrumentation. This state-of-the-art technology utilizes radar waves to determine levels of liquids or solids, in vessels. Unlike methods that require contact radar operates non invasively by emitting microwaves and carefully analyzing the reflected signals. The key radar level measurement principle here is time of flight measurement- accurately measuring the time it takes for a radar pulse to travel from a transmitter, bounce off the surface of the material and return to a receiver. This temporal data is then converted into an accurate level reading. Find more details on level measurement instrument.

Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.

So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.

Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.

What are the characteristics of radar water level meter? All measuring components are designed in an integrated manner, and there is no mechanical wear during measurement. Because the measurement is a non-contact measurement, it is not affected by the physical properties such as the density and concentration of the water body, it is not easy to be washed away by floods, has a long service life and is easy to maintain. The advantages of the radar level transmitter are obvious. The editor warmly reminds that to choose the right one, it is still necessary to meet your own situation.

The influence of dust accumulation on the transmitter head of the radar level meter, due to the large amount of dust in the working condition of the radar level meter, the dust is easy to adhere, and affected by the ambient temperature, the dust is wet and easy to agglomerate, and the dielectric constant will become larger and adhered The transmitter head and the wall of the bell mouth of the radar level meter affect the accuracy and stability of the radar measurement.

With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Discover more info at https://www.kaidi86.com/. Our Radar Level Meter has a range of up to 150 meters, frequency up to 120GHz and an accuracy of ±1mm, which can cope with various complex measurement conditions.

Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.

For the ultrasonic instrument that continuously measures the liquid level, when the temperature of the liquid to be measured changes greatly, the change of the propagation speed of the sound wave should be compensated. The connecting cable between the detector and the converter should take anti-electromagnetic interference measures. The structure of the ultrasonic level sensor should be determined according to the process requirements and on-site working conditions.

Level measurement instruments factory China: Unveiling the Benefits – The popularity of radar level measurement has significantly increased due to its range of advantages. Let’s explore these benefits, which have solidified radar’s position as the choice in industries- Accurate and Non-Contact Measurement- One of the key attractions of radar level measurement is its non-contact approach. Unlike methods that require interaction between sensors and materials radar sensors use electromagnetic waves to measure levels and capture reflected signals. This contactless method minimizes the sensor tear, leading to greater lifespans and reduced maintenance costs. Find more information on level measurement instrument.

Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions.

So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.

Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.

The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.

KD-UZC-E type magnetic-sensitive electronic two-color level meter is made of high-quality stainless steel and imported electronic components. The display part adopts high-brightness LED two-color light-emitting tube, which forms a columnar display screen. The level of the measured liquid level is displayed through the red and green changes of the LED light column. High display brightness, long visual distance, clear ruler, large display Angle, adjustable brightness, the product is more visual, intelligent and other characteristics.

With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Discover additional details at kaidi86.com. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.

Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.

When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.

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