Compound extruder supplier in 2024: Single screw extruders, the workhorses of the industry, are beloved for their simplicity and effectiveness. They excel in processing a wide range of materials with a consistent output. But what makes them truly stand out is their ease of operation and maintenance. If you’re stepping into the realm of plastic extrusion, starting with a single screw might be your best bet. They’re not just machines; they’re your steadfast partners in plastic production, offering a balance of performance and simplicity. Then there are twin screw extruders, the dynamic duos of the extrusion world. These machines specialize in handling more complex materials and mixtures, offering unparalleled mixing capabilities and flexibility. If your manufacturing involves blending materials or incorporating additives, the twin screw extruder is your go-to. It’s not just about extrusion; it’s about crafting the perfect blend of materials to meet your specific needs. Find even more information at compound extruder.
The single screw extruder machine consists of an Archimedean screw rotating in a heated barrel. It is widely used due to its simple structure, easy manufacturing, high processing efficiency, and low price, and is the most technologically mature and most used type of extruder. The single screw extrusion machine is mainly used for extruding soft and hard PVC, polyethylene, and other thermoplastics as well as some plastic products that can be processed in a variety of ways. Whether producing pipes, profiles, films, wires and cables, sheets, fibers, or other composite products, Tengda plastic extruder machine manufacturers and our technical team are sure to meet your needs. High output, high-quality production equipment ensures your competitiveness in the marketplace.
Nanjing Tengda TSC/SE Series Two-Stage Compouding /Pelletizing Extruder System combines the high speed and extensive mixing of twin screw processing and the low speed, low temperature, and low shear of single screw processing; Ideal for compounding of heat-sensitive and shear-sensitive materials PVC compounds for cable, shoe sole, transparent container, and medical applications EVA shield cable compounds; Carbon black masterbatches of PE, EVA, etc. Commonly, the first stage is the twin-screw extruder, which completes the transportation, high effective plasticizing, compounding and strong shear dispersion. The second stage is the low speed rotating single screw extruder, which can reduce the temperature and pressure if plasticized dispersed uniform material and granulate at low speed. Decomposing the process function, adding the independent operation variables and being beneficial to the optimization of each process step by step, higher efficiency and capacity.
Tengda PE pelletizing line offers several advantages. It helps to reduce waste and environmental pollution by transforming plastic waste into valuable recycled pellets. It also provides a cost-effective solution for manufacturers, as recycled PE pellets are often cheaper than virgin plastic materials. Additionally, the PE pelletizing machine can produce high-quality pellets with excellent uniformity and consistency, meeting the requirements of various industries.
A plastic film extruder refers to the machine used in the film extrusion process. It includes the extruder itself, along with the associated components needed for film production. The plastic film extruder is versatile and can handle various types of plastic materials, including polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and others. It allows manufacturers to produce a wide range of films with different properties, such as transparency, thickness, strength, and barrier properties.
Generally speaking, if the waste granulation is only regenerated without filling and reinforcing, a single screw extruder is used. If the processing is modified during granulation, a twin screw extruder is required. Because the mixing effect of the twin screw extruder is better. More importantly ,recycling plastics are for granulation and must be pretreated. The first is to sort according to the type and material of raw materials, and then for the cleaning and crushing before granulation. In a word, there are the following three processes: First, cleaning and then crushing process. Second, rough washing – crushing – fine washing – drying process. Third, machine cleaning. Finally, it can enter the recycling extruder machine for the granulation process.
Our plastic granulator machine features advanced cutting technology and robust components to ensure precise and efficient granulation. It is equipped with powerful motors and innovative design elements to handle different types of plastic waste with ease, maximizing productivity and minimizing energy consumption. The plastic recycling granulator is user-friendly, with an intuitive interface and easy-to-adjust settings. It offers flexibility in granule size, allowing you to produce granules of different sizes according to your specific needs. Safety measures are also incorporated to protect operators and prevent accidents during operation. Find extra information at https://www.njtdjx.com/.
The extruder line is a crucial part of the plastic extrusion line. It is responsible for melting and conveying the plastic materials through a barrel using a rotating screw. The extruder can be configured based on the specific requirements of the product being manufactured. It is equipped with temperature control systems and precision screws to ensure optimal processing conditions and uniform melting of the plastic. The film extrusion line is designed for the production of plastic films, which are widely used in packaging, agriculture, construction, and other industries. It involves a similar process as the sheet extrusion line, but with additional components for film-specific requirements, such as chill rolls, corona treaters, and winding units. The film extrusion line allows for precise control over thickness, transparency, and other film properties.
We use variable frequency motor(WEG or SIEMENS) and imported inverter(ABB or TOSHIBA) to make sure the stable operation of the machine, and then to increase its output, the output of our extruder machine is about 5-15% higher than the same model in the market. Advance design: (1)The machine’s oil circuit, water circuit, vacuum and other pipeline integrated design, no need for customers to install the pipeline separately, only need to connect to the inlet and outlet water. Not only can it save 2 days of installation time, but it can also save customers from spending $1,000 to purchase the piping system. (2)The appearance patent No. of our extruder machine: 201830119416.4. Long warranty & Good Overseas service: Warranty:(1)The warranty of extruder machine is one year; (2)The warranty of extruder machine main gearbox is three years. Overseas service:(1)Provide on-site installation guidance, commissioning, and personnel training; (2)Establish detailed user files; (3)Sufficient spare parts, relieve all your worries.